This dashboard will allow you to monitor production orders as they are being built on the production floor. The difference between this dashboard and the production status dashboard is that you can see the statuses of the product orders like work in progress, completed, and scheduled orders on this one screen for the selected lines. This is a great tool for production planners to be able to see when orders are predicted to be completed and the next one started. Note: the color bars are related to line settings. For example, the Run Rate is related to PEFF in the line setting.
Here are some features of this product order dashboard that will help you select what you want.
Filters: used to select the area, lines, and order statuses you want to see and track (see below)
Date Filter: The Product Order Dashboard displays data from a single production day at once. You can modify the date filter by using the date chooser at the top of the screen. The filter will include all orders that were scheduled to run on the selected date, even if it was scheduled to start before the filter date, or end after the filter date. This dashboard uses the Production Start Time for the filter boundaries.
View Options: Used to select the columns you want to see and track for the orders like the order status, good parts produced, remaining parts to be built, and remaining time on the order.
Also, you can select the current open dispatch types that are affecting line stoppages. (see below)
Note: This dashboard can be found in the main menu and under the module Dashboards - Product Order Status
Here’s a breakdown of the metrics in the dashboard for reference:
Run Rate
Group: Calculated as ((sum([order planned production minutes]) * 60) / (sum([order actual]) + sum([order scrap]))) * group actual ratio
Order: ([build sequence production minutes] * 60) / ([build sequence built qty] + [build sequence scrap qty])
[build sequence production minutes] is a sum of pitch planned production minutes - down time
Yield
This is calculated as: Actual / (Actual + Scrap)—you’ll also find this shown as the Production Quality/Yield Percentage in the production settings. Both Actual and Scrap values are sourced from the Build Sequence.
Planned Ratio
Group: The sum of all order/build sequence ratios.
Order: Derived directly from the order/Build Sequence.
Actual Ratio
Group: The sum of actual ratios across order/build sequences.
Order: Pulled from the Product Order, which is set on the pitches.
Remaining Parts & Remaining Time
Remaining parts are calculated based on the Order/Build Sequence, and this figure incorporates “adjusted parts” as well.
Remaining time is determined by multiplying the cycle time by the remaining parts.