The Product Order Summary report is intended to allow production users to review summary product order data for one or more orders. This report aggregates data for each order which meets the filtering criteria on the report form. You can save and schedule these reports for email delivery.
Here is an explanation of each of the columns in the report. The actual column names will depend on the terms used by your company:
- Product Order: A unique row is presented for each product order in the report with the Product Order name listed in this column. When combined with “Show Shifts” filter, the report will display a unique row for each product order and shift combination.
- Product Order Status: The current status of the product order at the time the report is generated.
- Product Components: The product that was produced for the order.
- Line: The line(s) in which the order was processed.
- Order Quantity: Quantity entered when the order was created for how many units are intended to be manufactured during the order.
- Built Quantity: Quantity of units produced when the order was run according to the sum of the pitch actuals entered during order execution.
- Scrap Quantity: Quantity of defective units produced when the order was run according to the sum of the pitch scrap values entered during order execution.
- Operators: A list of all operators who were checked into the line at some point while the order was being worked.
- Shifts: A list of shifts corresponding to the pitches during with the order was being worked.
- Planned Changeover Minutes: A sum of all planned changeover minutes from product orders.
- Actual Changeover Minutes: The actual number of minutes taken to change over. This uses dispatch data.
- Staffed Changeover Minutes: The time during the changeover that at least one individual was checked into the line on which the order changeover was taking place.
- Planned Cleanup Minutes: A sum of all planned cleanup minutes from product orders.
- Actual Cleanup Minutes: The actual number of minutes taken to clean up from order. This uses dispatch data.
- Staffed Cleanup Minutes: The time during the cleanup that at least one individual was checked into the line on which the order cleanup was taking place.
- Staffed Manufacturing: The time while the order was in process that at least one individual was checked into the line on which the order was being processed; this does not include changeover or cleanup time. This includes only pitches in which an Actual Product has been specified.
- Net Manufacturing: In minutes, the total time the product order was in process; total production period of the product order excluding time for the changeover and cleanup. This includes only pitches in which an Actual Product has been specified.
- Planned Production Duration: The total time during which the order was worked, starting with the changeover, and ending at the end of cleanup.
- Labor Duration: The total labor hours applied to the product order. This can be seen on the Product Order as (end - start)* op count. SUM(operator_count * (planned_production_minutes + nonproduction_minutes) * 60
- Run Rate: The actual rate at which the product order was run (Planned Production Time - Downtime) / (Actual + Scrap)